Anatomical analysis of high and low end LED bulbs

At present, the quality of LED products is uneven, and the price is very chaotic. Even for the same kind of products, the difference between high and low prices is more than 10 times. Take a 5 watt bulb lamp as an example. It costs tens of dollars for expensive, and a few dollars for cheap. The price difference is so huge that consumers are blinded and have no choice. Where are the high-end products in good condition, and whether the cheap products can be used in the end, the following small series will give you a detailed analysis of these two products. The high-end product is Panasonic's 5W bulb, priced at 60 yuan, hereinafter referred to as "Panasonic", the low-end product is a brand in Zhongshan, priced at 6 yuan, hereinafter referred to as "a brand."

In appearance, Panasonic's products are beautiful in design, heavy in feel, and the outer casing is made of metal, which has good heat dissipation performance and ensures long life of LED. The appearance of a brand is rough, the hand feel is very light, the outer casing is made of plastic material, and there is no heat dissipation capability, which cannot guarantee the long life of the LED.

Figure 1: Product appearance

When the power is on, the quality of the Panasonic bulb is good, and the light makes it feel very comfortable, and there is no strobe. A certain brand of bulb light is not pure, mainly because the color rendering index is not high, and there is a serious stroboscopic phenomenon, which is likely to cause eye fatigue.

Figure 2: Comparison of luminous effects

Disassemble the lampshade, Panasonic uses a glass lampshade, the light is soft, it is not easy to age, the LED adopts ceramic COB device, the light-emitting effect is better, the whole COB is placed on the metal heat sink, and the assembly process is extremely fine.

Figure 3: Inside the Panasonic Bulb

A brand uses ordinary 2835 lamp beads (of course, this is not to say that 2835 is not good, but it is used in low-grade 2835, the lighting effect is not good), the lighting effect is general, the PCB board is ordinary FR4 board, and the heat dissipation performance is very poor. And there is no metal heat sink, no heat dissipation capability, the PCB is stuck through the four small card slots of the outer casing, and the assembly process is general.

Figure 4: Inside the interior of a branded bulb

The Panasonic bulb lamp power supply is an isolated switch constant current source, and the capacitor is designed to avoid heat, which improves the life of the power supply. At the same time, the internal plastic body is electrically isolated and has high safety.

Figure 5: Panasonic bulb power supply

A brand uses a low-end resistive-capacitor step-down power supply with poor performance, poor stability, and short life.

Figure 6: A brand of bulb lamp power supply

Performance comparison between the two

 

shell

Lamp beads

Internal structure

power supply

Assembly process

Panasonic bulb

Metal heat sink

Ceramic COB

With heat sink + plastic electrical isolation

Isolated switch constant current source

Fine craft, firm

Good heat dissipation performance to ensure LED life.

High quality lamp beads

Good heat dissipation and high safety.

High performance, high security

high quality

a brand of bulbs

plastic shell

Ordinary 2835

No heat sink

Resistive capacitance step-down power supply

Process

No heat dissipation

General performance

No heat dissipation

Poor performance, unstable, short life

general


Cost estimate

Housing lampshade

Lamp + PCB

power supply

Assembly and packaging

total cost

Panasonic bulb

Metal heat sink, glass lampshade

Ceramic COB

Isolated switch constant current source

Fine craft, firm

28 yuan

10 yuan

8 yuan

8 yuan

2 yuan

a brand of bulbs

Plastic case, PC lamp cover

Ordinary 2835

Resistive capacitance step-down power supply

Process

4.5 yuan

1.5 yuan

1.5 yuan

0.5

1 Yuan

It can be seen that the LED lights of different brands have great differences in quality and price. From the perspective of quality and safety, we still recommend that consumers buy products with brand names that have a certain reputation, and the quality is guaranteed.

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