Common problems in glue during LED packaging

First, LED yellowing

the reason:

1. The baking temperature is too high or the time is too long;

2, the proportion of the glue is wrong, A glue is more likely to yellow.

solve:

1. AB glue is cured and demolded in 120-140 degrees / 30 minutes, and it is easy to yellow when it is baked for more than 150 degrees;

2, AB glue curing at 120-130 degrees / 30-40 minutes, more than 150 degrees or long time baking will yellow;

3. When making a large lamp holder, reduce the curing temperature.

Second, LED bubble problem

the reason:

1. Bubbles in the bowl: poor support of the bracket;

2. Bracket bubble: the curing temperature is too high, and the epoxy curing is too intense;

3. Cracking rubber, bursting top: curing time is short, epoxy resin curing is not complete or uneven. AB glue exceeds the usable time;

4. Bubble on the surface of the lamp cap: Epoxy adhesive has difficulty in defoaming or the user uses insufficient vacuum, and the glue dispensing time is too long;

Solution: Improve process or contact epoxy supplier depending on usage.

Third, LED bracket climbing glue

the reason:

1. The surface of the bracket is uneven and produces capillary phenomenon;

2. AB glue contains volatile materials;

Solution: Please contact the supplier.

Fourth, LED package short baked after the mold is long baked color

the reason:

1. The stacking in the oven is too dense and the ventilation is poor;

2. The local temperature of the oven is too high;

3. There are other color pollutants in the oven.

solve:

Improve ventilation, remove stains, and confirm the actual temperature in the oven.

5. The lamps on the same row of brackets have some coloring or gelling time, and the quality is uneven.

Cause: insufficient mixing

Solution: Stir well, especially at the corners of the container.

Six, not easy to demould

Cause: There is a problem with the AB glue or the glue does not reach the curing hardness.

Solution: Please contact the supplier to confirm the curing temperature and time.

Seven, add the same batch of the same dose of toner, but the color of the product is not the same

Cause: The toner concentration is not uniform; or the toner is precipitated.

Solution: Warm up the toner and mix well before using.